Looking to create custom merchandise? Whether for your brand, retail shop, or a special project, we offer flexible options with quick turnaround times and low minimums. Choose from hats, socks, and sweatshirts to build a collection that fits your vision.
Decorate blank hats with embroidery or patches or design a fully custom hat. A range of earthy tones and decoration methods are available to help you create cohesive, on-brand pieces with our custom sock and sweatshirt programs.
Domestic - Our minimum order is 25 hats per design for embroidery or 50 hats per design for patch hats. The price shown includes the cost of the blank hat. Designs over 6K stitches may incur additional charges. If you'd like to split the order into multiple hat colors / styles (embroidery design and color will be the same) you can split this amount into max two fabric colors. This will add an additional $1 per item onto your order.
Overseas - Our minimum order is 150 hats per design.
For any desired domestic orders under our minimum, 25 hats for embroidery or 50 hats for patches, we highly recommend ordering our blanks via Wholesale.
For overseas orders, we absolutely cannot do under the required 150 hat minimum due to fabric and labor requirements.
If you want to see a specific color, fabric, or style, we recommend purchasing our Swatch Booklet to see all your options.
You can now order a custom sample HERE before you make a bulk order with us. It is $200 for the sample. If you end up placing a 150+ hat order with us, we'll deduct the cost of this sample from your order.
Please fill out your specs above and complete payment to begin the customization process. Once submitted, please email us vector artwork—to size—if you haven't already uploaded it above, so that we can get you a digital mock for your approval and get you on our schedule. Once we have approval, we'll get you on our production schedule!
Domestic Production can take up to 2-3 weeks. If adding a patch, please an additional 2 weeks.
Overseas Production can take up to 35-45 days.
You will be able to track the progress of your hats on our Order Lookup Page.
Yes, we can help!
Reach out to our art department HERE with any questions.
Find a Field Trip Hat Template HERE.
Find a Dad Hat Template HERE.
It depends on what you want your hat to look like! Our max embroidery size is 2.5" x 5". We need vectorized files of your artwork saved as an .ai, .eps, or .pdf file. Please do not send us flat images just saved as .ai, .eps, etc. – they need to be vectors.
Please make sure to outline your text -
We always recommend taking out a hat and a tape measure to figure out what logo size works best for your artwork. You could even size it up on your computer, print it out, and lay it on the front panels of a hat to give you a better idea!
| Scroll left to right | DECORATED BLANKS | FULL CUSTOM HATS |
|---|---|---|
| HATS |
Existing WELD Blanks
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WELD Cut & Sew
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| MINIMUMS |
25 pcs
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150 pcs
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| TURNAROUND |
3 Weeks* Lead time can vary depending on order volume
|
40-45 Business Days
|
| DECORATION |
Embroidery, Faux Chainstitch (25+ pcs) or Patch (50+ pcs).
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Embroidery, Patch, Chainstitch, Felt, or All-over Print
|
| HAT CLOSURE |
Branded
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Unbranded
|
Overall rating: 4.990741 / 5 from 108 reviews.
Review topics: [].
"I’m a self-described hat guy, and so when it came time to get some custom ones made for my new agency, I looked at a lot of different blanks and places to get em made. This blank is crushable and yet still holds shape. The color is perfection. And the embroidery is top notch. I’m about to put in another order cause I ran out of the first run and people keep asking for them!"
"My team found these hats in a local coffee shop and immediately thought the style and quality fit our needs! We operate a small church plant out of a coffee shop so it’s a different experience than your standard church and we needed something that felt right! These hats are high quality and the team is great to work with! We were able to get more than one color and an order size that fit us!"
"The quality of our custom hats that we ordered with Weld is insanely good! Cody has been incredibly helpful and communicative, and he made the whole process feel personal and easy. Thank you Weld for supplying us with the best hats for our coffee roasting company! 🤩 100% we are going to be ordering more in the future."
"Weld has delivered beyond my expectations! The quality of their hats, fast customer service, and the fun colors / patterns are exactly why I will keep returning for my custom patch hats. Best experience I've had so far in my 9 years of ordering custom merchandise!"
"We absolutely love how our custom WELD hats turned out! The quality is great, and the embroidery came out exactly how we wanted. The whole process was super easy from start to finish, and they feel like a really high quality hat that we’ll actually wear all the time. They’re going to be perfect for our festival!! We’re already planning to order another batch soon! Couldn’t be happier with how they turned out."
"We have worked with WELD now on a couple merch projects and they have always been super fast and detail oriented. All the stuff we have made with them has been incredibly high quality! They also offer really fair pricing and will do lower order quantities which is great for our business. High recommend WELD!"
"Weld is great!! We did a 1500 piece order of custom HEAD Skis socks that have both our logo and "ski more. " on them. They turned out fantastic; the process was super smooth, and Weld is very easy to work with and makes high-quality socks. Our order also came in a super timely manner. Would highly recommend!"
"This will be our 4th re-order of custom socks! The set up is easy and the team is great to work with! The quality is awesome and we always get praise from our reps when they receive socks as gifts!"
"We are a Bakeshop in Santa Cruz, CA and just made our first order with Weld for custom made corduroy hats. From start to finish the team at Weld made time to answer all of our questions with patience, understanding and a deep knowledge of their products. I knew that the hats would look good but they're actually fabulous and we're thrilled! They even came with barcode stickers, which is so helpful. We'll definitely be ordering again!"
"A few years back, I started to notice that all of my favorite hats from events were from Weld, so when it was time to design a hat for our own event I knew I wanted to get Weld caps. Working with them for our past three events has been amazing, and the feeling was right. Cody has been so great to work with, and we'll be back for more for future events."
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