Name: Custom Hats
Brand: weld mfg
SKU: FCH-001-FCH
Availability: InStock
Rating: 5.0 (20 reviews)

THE PROCESS AFTER YOU ORDER.

1. Send Artwork

Once we receive all your art files, either via your order here or e-mail, we’ll get started on your mockup.
2. Digital mockup

We’ll create a digital mockup showing estimated artwork size, colors, and placement on the item.
3. Mockup Approval

You’ll review and approve the mockup. Once approved, we move on to the next step.

4. Sample Creation

We’ll put together a physical sample and send you a photo to confirm the size and placement of your artwork.
5. Sample Approval

Once you approve the sample, we’ll begin full production of your order.
6. Full Production

We'll produce your entire order.

FAQ

Domestic - Our minimum order is 50 hats per design. The price shown includes the cost of the blank hat. Designs over 10K stitches may incur additional charges. If you'd like to split the order into multiple hat colors / styles (embroidery design and color will be the same) you can split this amount into max two fabric colors. This will add an additional $1 per item onto your order.
Overseas - Our minimum order is 150 hats per design. Sorry, we cannot split the order into multiple hat color / styles.
For any desired domestic orders under 50 pieces or if you want to split that into multiple hat colors / styles, we highly recommend ordering our blanks via Wholesale and having them decorated by a preferred decorator found here.
We can have our blanks shipped directly to them and in most cases, their minimums start at 24 pieces.
For overseas orders, we absolutely cannot do under the required 150 hat minimum due to fabric and labor requirements.
If you want to see a specific color, fabric, or style, we recommend purchasing our Swatch Booklet to see all your options.
You can now order a custom sample HERE before you make a bulk order with us. It is $200 for the sample. If you end up placing a 150+ hat order with us, we'll deduct the cost of this sample from your order.
Please fill out your specs above and complete payment to begin the customization process. Once submitted, please email us vector artwork—to size—if you haven't already uploaded it above, so that we can get you a digital mock for your approval and get you on our schedule. Once we have approval, we'll get you on our production schedule!
Domestic Production can take up to 2-3 weeks. If adding a patch, please an additional 2 weeks.
Overseas Production can take up to 35-45 days.
You will be able to track the progress of your hats on our Order Lookup Page.
Yes, we can help!
Reach out to our art department HERE with any questions.
Find a Field Trip Hat Template HERE.
Find a Dad Hat Template HERE.
It depends on what you want your hat to look like! Our max embroidery size is 2.5" x 5". We need vectorized files of your artwork saved as an .ai, .eps, or .pdf file. Please do not send us flat images just saved as .ai, .eps, etc. – they need to be vectors.
Please make sure to outline your text -
- Select the type that you want to convert into outlines. Once this is selected scroll over to the “Type” drop down at the top of your screen.
- Select “Create Outlines” from the drop down.
We always recommend taking out a hat and a tape measure to figure out what logo size works best for your artwork. You could even size it up on your computer, print it out, and lay it on the front panels of a hat to give you a better idea!

Domestic - Our minimum order is 50 hats per design. The price shown includes the cost of the blank hat. Designs over 10K stitches may incur additional charges. If you'd like to split the order into multiple hat colors / styles (embroidery design and color will be the same) you can split this amount into max two fabric colors. This will add an additional $1 per item onto your order.
Overseas - Our minimum order is 150 hats per design. Sorry, we cannot split the order into multiple hat color / styles.
If you want to see a specific color, fabric, or style, we recommend purchasing our Swatch Booklet to see all your options.
You can now order a custom sample HERE before you make a bulk order with us. It is $200 for the sample. If you end up placing a 150+ hat order with us, we'll deduct the cost of this sample from your order.
Yes, we can help!
Reach out to our art department HERE with any questions.

For any desired domestic orders under 50 pieces or if you want to split that into multiple hat colors / styles, we highly recommend ordering our blanks via Wholesale and having them decorated by a preferred decorator found here.
We can have our blanks shipped directly to them and in most cases, their minimums start at 24 pieces.
For overseas orders, we absolutely cannot do under the required 150 hat minimum due to fabric and labor requirements.
Please fill out your specs above and complete payment to begin the customization process. Once submitted, please email us vector artwork—to size—if you haven't already uploaded it above, so that we can get you a digital mock for your approval and get you on our schedule. Once we have approval, we'll get you on our production schedule!
Domestic Production can take up to 2-3 weeks. If adding a patch, please an additional 2 weeks.
Overseas Production can take up to 35-45 days.
You will be able to track the progress of your hats on our Order Lookup Page.
Find a Field Trip Hat Template HERE.
Find a Dad Hat Template HERE.
It depends on what you want your hat to look like! Our max embroidery size is 2.5" x 5". We need vectorized files of your artwork saved as an .ai, .eps, or .pdf file. Please do not send us flat images just saved as .ai, .eps, etc. – they need to be vectors.
Please make sure to outline your text -
- Select the type that you want to convert into outlines. Once this is selected scroll over to the “Type” drop down at the top of your screen.
- Select “Create Outlines” from the drop down.
We always recommend taking out a hat and a tape measure to figure out what logo size works best for your artwork. You could even size it up on your computer, print it out, and lay it on the front panels of a hat to give you a better idea!

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CUSTOM PROGRAMS

Scroll left to right	USA	OVERSEAS
HATS	Existing WELD Blanks	WELD Cut & Sew
MINIMUMS	50 pcs	150 pcs
TURNAROUND	2-3 Weeks* Lead time can vary depending on order volume	40-45 Business Days
DECORATION	Embroidery, Faux Chainstitch, or Patch	Embroidery, Patch, Chainstitch, Felt, or All-over Print
HAT CLOSURE	Branded	Unbranded